Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
Cluster lid A and instrument panel
Acrylic lens and combination meter housing
Instrument panel to front pillar garnish
Instrument panel to windshield
Instrument panel mounting pins
Wiring harnesses behind the combination meter
A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by pressing on the components while driving to stop the noise. Most of these incidents can be repaired by applying felt cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate wiring harness.
CAUTION:
Never use silicone spray to isolate a squeak or rattle. If the area is saturated with silicone, the recheck of repair becomes impossible.
CENTER CONSOLE
Components to pay attention to include:
Shifter assembly cover to finisher
A/C control unit and cluster lid C
Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the following:
Finisher and inner panel making a slapping noise
Inside handle escutcheon to door finisher
Wiring harnesses tapping
Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate many of these incidents. The areas can usually be insulated with felt cloth tape or insulator foam blocks from the Squeak and Rattle Kit (NI-50397) to repair the noise.
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the customer.
In addition look for the following:
Trunk lid dampers out of adjustment
Trunk lid striker out of adjustment
Trunk lid torsion bars knocking together
A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) causing the noise.
MOONROOF/HEADLINING
Noises in the moonroof/headlining area can often be traced to one of the following:
Moonroof lid, rail, linkage or seals making a rattle or light knocking noise
Sunvisor shaft shaking in the holder
Front or rear windshield touching headlining and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noise it is important to note the position the seat is in and the load placed on the seat when the noise occurs. These conditions should be duplicated when verifying and isolating the cause of the noise.
Cause of seat noise include:
Headrest rods and holder
A squeak between the seat pad cushion and frame
Rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the conditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
Any component mounted to the engine wall
Components that pass through the engine wall
Engine wall mounts and connectors
Loose radiator mounting pins
Hood bumpers out of adjustment
Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or insulating the component causing the noise.
Work FlowHigh Intensity Cabin Structure
In recent years, the body construction of vehicles is changing for the purpose of protecting passengers at the time of the collision.
A greater use of high strength sheet steel reinforcements and the adoption of sheet steels of different thicknesses are good examples of securing survival space for p ...
Inspection
Open and close rear door. Check that rear door hinge and rear door check link rotation portion moves smoothly.
Check rear door hinge rotating part for lubrication condition. Apply body grease if necessary.
: Body grease
Check rear door check link rotating part for lubrication condition. Apply ...
Precautions for Removing Battery Terminal
NOTE:
NOTE:
NOTE:
The removal of 12V battery may cause a DTC detection error.
HOW TO DISCONNECT 12V BATTERY TERMINAL
Disconnect 12V battery terminal according to instruction described below.
Open the hood.
Turn ignition switch to the ON position.
Turn ignition switch to the OFF position with the d ...