Preparation
Special Service Tools
The actual shapes of the TechMate tools may differ from those of the special service tools illustrated here.
|
Tool number (TechMate No) Tool name | Description | |
|---|---|---|
|
KV10111100 (NI-37228) Seal cutter |
|
Removing carrier cover |
|
ST30720000 (NI-25405) Drift a: 77 mm (3.03 in) dia. b: 55.5 mm (2.185 in) dia. |
|
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|
ST27863000 ( β ) Drift a: 74.5 mm (2.933 in) dia. b: 62.5 mm (2.461 in) dia. |
|
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|
ST33200000 (NI-26082) Drift a: 60 mm (2.36 in) dia. b: 44.5 mm (1.752 in) dia. |
|
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|
ST33051001 (NI-22888-20) Puller |
|
Removing side bearing inner race |
|
ST33061000 (NI-8107-2) Base a: 28.5 mm (1.122 in) dia. b: 38 mm (1.50 in) dia. |
|
Removing and installing side bearing inner race |
|
KV10112100 (BT-8653-A) Angle wrench |
|
Tightening the drive gear mounting bolt |
|
ST33230000 (NI-35867) Drift a: 51 mm (2.01 in) dia. b: 41 mm (1.61 in) dia. c: 28 mm (1.10 in) dia. |
|
Installing side bearing inner race |
|
ST3127S000 (NI-25765-A) Preload gauge |
|
Measuring pinion bearing preload and total preload |
|
KV38100200 (NI-26233) Drift a: 65 mm (2.56 in) dia. b: 49 mm (1.93 in) dia. |
|
Installing pinion front bearing outer race |
|
ST30613000 (NI-25742-3) Drift a: 72 mm (2.83 in) dia. b: 48 mm (1.89 in) dia. |
|
Installing pinion rear bearing outer race |
|
ST30611000 (NI-25742-1) Drift bar |
|
Installing pinion rear bearing outer race (Use with ST30613000) |
|
ST30901000 (NI-26010-01) Drift a: 79 mm (3.11 in) dia. b: 45 mm (1.77 in) dia. c: 35.2 mm (1.386 in) dia. |
|
Installing pinion rear bearing inner race |
|
KV381054S0 (NI-34286) Puller |
|
Removing front oil seal |
Commercial Service Tools
| Tool name | Description | |
|---|---|---|
| Oil seal remover |
|
|
| Sliding hammer |
|
Removing differential assembly |
| Flange wrench |
|
Removing and installing drive pinion lock nut |
| Puller |
|
Removing companion flange |
| Separator |
|
Removing pinion rear bearing inner race |
| Power tool |
|
Loosening bolts and nuts |
Sealant or/and Lubricant
| Item | Use |
|---|---|
|
Genuine Liquid Gasket (Three Bond 1217 or equivalent) |
Application to mating surface of carrier cover |
|
Genuine High Strength Thread Locking Sealant (Loctite 270 or equivalent) |
Application into the thread hole of drive gear |
| Red lead or equivalent | Checking tooth contact |
Other materials
Seat Lifting
Diagnosis Procedure
CHECK LIFTING MECHANISM
Check for the following.
Mechanism deformation or pinched foreign materials.
Interference with other parts because of poor installation.
Is the inspection result normal?
YES>>
GO TO 2.
NO>>
Repair or replace the malfunctioning parts.
CH ...
Power Socket
Power Socket (front)
Removal and Installation
REMOVALRemove front center console body assembly. Refer to Removal and Installation.
Press the power socket fixing pawls from the back of the front center console body assembly to remove the power socket.
: Pawl
INSTALLATIONNote the following, and ...
Diagnosis and Repair Work Flow
Work Flow
OVERALL SEQUENCEDETAILED FLOWINTERVIEW FOR MALFUNCTION
It is also important to clarify the customer concerns before starting the inspection. Interview the customer about the concerns carefully and understand the symptoms fully.
NOTE:
The customers are not professionals. Never assume that β ...



















