Work Flow
DETAILED FLOW
INTERVIEW FROM THE CUSTOMER
Clarify customer complaints before inspection. First of all, perform an interview utilizing reproduce symptoms as well as fully understand it. Ask customer about his/her complaints carefully. Check symptoms by driving vehicle with customer, if necessary. Refer to Diagnostic Work Sheet.
CAUTION:
Customers are not professional. Never guess easily like “maybe the customer means that...,” or “maybe the customer mentions this symptom”.
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GO TO 2.
CHECK SYMPTOM
Reproduce the symptom that is indicated by the customer, based on the information from the customer obtained by interview. Also check that the symptom is not caused by protection function. Refer to Protection Function.
CAUTION:
When the symptom is caused by normal operation, fully inspect each portion and obtain the understanding of customer that the symptom is not caused by a malfunction.
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GO TO 3.
PERFORM SELF-DIAGNOSIS
With CONSULT
Perform self-diagnosis.
Is any DTC detected?
YES>>Record or print DTC. GO TO 4.
NO>>GO TO 6.
RECHECK SYMPTOM
With CONSULT
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Erase self diagnosis result for "EPS/DIRECT ADAPTIVE STEERING 3".
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Pull the parking brake switch.
NOTE:
Check to make sure that the parking brake switch indicator is turned ON.
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Ignition switch OFF.
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Get out of the vehicle and close all doors.
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Wait 65 seconds.
NOTE:
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Check to make sure that the parking brake switch indicator is turned OFF.
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If the rear brake calipers are hot, wait up to an hour until parking brake switch indicator turns OFF. Once parking brake switch indicator turns OFF, move to next step.
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Start the engine.
CAUTION:
Never drive the vehicle.
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Perform DTC confirmation procedures for the error detected system.
NOTE:
If some DTCs are detected at the same time, determine the order for performing the diagnosis based on. Refer to DTC Inspection Priority Chart.
Is any DTC detected?
YES>>GO TO 5.
NO >>Check harness and connectors based on the information obtained by interview. Refer to Intermittent Incident.
REPAIR OR REPLACE ERROR-DETECTED PARTS
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Repair or replace error-detected parts.
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Reconnect part or connector after repairing or replacing.
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When DTC is detected, erase self diagnosis result for "EPS/DIRECT ADAPTIVE STEERING 3".
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GO TO 7.
IDENTIFY ERROR-DETECTED SYSTEM BY SYMPTOM DIAGNOSIS
Estimate error-detected system based on symptom diagnosis and perform inspection.
Can the error-detected system be identified?
YES>>GO TO 7.
NO >>Check harness and connectors based on the information obtained by interview. Refer to Intermittent Incident.
FINAL CHECK
With CONSULT
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Check the reference value for power steering control module.
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Recheck the symptom and check that symptom is not reproduced on the same conditions.
Is the symptom reproduced?
YES>>GO TO 3.
NO>>INSPECTION END
Diagnostic Work Sheet
Description
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In some cases, multiple conditions that appear simultaneously may cause a DTC to be detected.
Interview sheet sample
| Interview sheet | |||||
|---|---|---|---|---|---|
| Customer name | MR/MS | Registration number | Initial year registration | ||
| vehicle type | VIN | ||||
| Storage date | Engine / Traction motor | Mileage | km (Mile) | ||
| Symptom | □The steering wheel position (center) is in the wrong position. | ||||
| □Warning lamp turns on. | |||||
| □Noise □Vibration | |||||
|
□Others ( ) |
|||||
| First occurrence | □Recently □Others ( ) | ||||
| Frequency of occurrence | □Always □Under a certain conditions of □Sometimes (time(s)/day) | ||||
| Climate conditions | □Irrelevant | ||||
| Weather | □Fine □Cloud □Rain □Snow □Others ( ) | ||||
| Temperature | □Hot □Warm □Cool □Cold □Temperature [Approx. °C (°F)] | ||||
| Relative humidity | □High □Moderate □Low | ||||
| Road conditions |
□Urban area □Suburb area □High way □Mounting road (uphill or down hill) □Rough road |
||||
| Operation conditions, etc. |
□Irrelevant □When engine starts □During idling □During driving □During acceleration □At constant speed driving □During deceleration □During cornering (right curve or left curve) □During steering |
||||
| Other conditions | |||||
|
Memo |
|||||
Other materials
Front Wheel Hub and Knuckle
Exploded View
Upper ball seat
Steering knuckle
Baffle
Splash guard
Wheel hub and bearing assembly
Disc rotor
Hub lock nut
Hub bolt
Cotter pin
Lower ball seat
: Comply with the installation procedure when tightening. Refer to Removal and ...
Precautions
Precautions for Removing Battery Terminal
When disconnecting the 12V battery terminal, turn off the ACC power before disconnecting the 12V battery terminal, observing “How to disconnect 12V battery terminal” described below.
NOTE:
Some ECUs operate for a certain fixed time even after ignit ...
Rear Rh
Description
Rear door RH door does not lock/unlock using door lock and unlock switch.
Diagnosis Procedure
CHECK DOOR LOCK ACTUATOR
Check door lock actuator (rear RH).
Refer to Diagnosis Procedure.
Is the inspection result normal?
YES>>
GO TO 2.
NO>>
Repair or replace the malfunctioning ...