Diagnosis and Repair Work Flow
Work Flow
DETAILED FLOW
INTERVIEW FOR MALFUNCTION
It is also important to clarify the customer concerns before starting the inspection. Interview the customer about the concerns carefully and understand the symptoms fully.
NOTE:
The customers are not professionals. Never assume that “maybe the customer means···� or “maybe the customer mentioned this symptom�.
>>
GO TO 2.
SELF-DIAGNOSIS WITH CONSULT
With CONSULT
Perform self-diagnosis of “Display unit� using CONSULT. Refer to CONSULT Function.
NOTE:
Skip to step 4 of the diagnosis procedure if “Display unit� is not displayed.
Is any DTC detected?
YES>>GO TO 3.
NO>>GO TO 4.
TROUBLE DIAGNOSIS FOR DTC
-
Check the DTC indicated in the “Self Diagnostic Result�.
-
Perform the relevant diagnosis referring to the DTC Index. Refer to DTC Index.
>>
GO TO 5.
SYMPTOM DIAGNOSIS
Perform the applicable diagnosis according to the diagnosis chart by symptom. Refer to Symptom Table.
>>
GO TO 5.
MALFUNCTIONING PART REPAIR
Repair or replace the identified malfunctioning parts.
>>
GO TO 6.
REPAIR CHECK 1
With CONSULT
-
Erases self-diagnosis results.
-
Perform self-diagnosis of “Display unit� again after repairing or replacing the specific items.
-
Check if any DTC is detected in self-diagnosis results of “Display unit� .
Is any DTC detected?
YES>>GO TO 3.
NO>>GO TO 7.
REPAIR CHECK 2
Check that the malfunction symptom is solved or no other symptoms occur.
Is there a malfunction symptom?
YES>>GO TO 4.
NO>>INSPECTION END
Additional Service When Replacing Display Unit
Work Procedure
Description
Vehicle specification needs to be written with CONSULT because it is not written after replacing the display unit. For details the operation, refer to "CONSULT Operation Manual".
Work Procedure [Display Unit]
WRITING VEHICLE SPECIFICATION
With CONSULT
Perform writing vehicle specification to the display unit according to "Replace ECU" in CONSULT Operation Manual.
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WORK END
Other materials
Abs Actuator and Electric Unit (control Unit)
Exploded View
ABS actuator and electric unit (control unit)
Bracket
ABS actuator and electric unit (control unit) harness connector
To electrical brake control unit primary side
To electrical brake control unit secondary side
To front RH caliper
To front LH calipe ...
Precautions
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
The Supplemental Restraint System such as “AIR BAG� and “SEAT BELT PRE-TENSIONER�, used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger fo ...
Front Grille
Off Road Models
Exploded View
Front bumper fascia
Grommet
Front grille upper
Front grille
Front emblem
Front camera
: Clip
: Pawl
: Indicate that the part is connected at points with same symbol in actual vehicle.
Removal and Installation
REMOVALFully open hood assemb ...