Exploded View
REMOVAL

![]() |
Propeller shaft assembly | ||||
| : vehicle front | |||||
: N·m (kg-m, ft-lb) |
|||||
: Always replace after every disassembly. |
|||||
DISASSEMBLY

![]() |
Snap ring | ![]() |
Journal bearing | ![]() |
Journal |
![]() |
Flange yoke | ![]() |
Propeller shaft tube | ||
: Select with proper thickness. |
|||||
| : vehicle front | |||||
: Always replace after every disassembly. |
|||||
: Apply multi-purpose grease. |
|||||
NOTE:
Replace
,
, and
as a set.
Removal and Installation
WARNING:
-
Jacking up or lift up the vehicle may the vehicle height to go down which cause a personal injury and/or damage to the air suspension component parts. Refer to Precaution for when Jacking and Lifting Up the vehicle with Electronic Air Suspension System.
REMOVAL
Shift transmission to the neutral position, and then release parking brake.
Remove engine under cover. Refer to Exploded View.
Put matching marks
on propeller shaft flange yoke and transfer companion flange.

CAUTION:
For matching mark, use paint. Never damage propeller shaft flange yoke and transfer companion flange.
Put matching marks
on propeller shaft flange yoke and final drive companion flange.

CAUTION:
For matching mark, use paint. Never damage propeller shaft flange yoke and final drive companion flange.
Remove propeller shaft assembly fixing bolts and nuts, and separate propeller shaft assembly from transfer companion flange and final drive companion flange.
Remove propeller shaft assembly.
Remove heat shield plate.
Perform inspection after removal. Refer to Inspection.
INSTALLATION
Note the following, and install in the reverse order of removal.
-
For non-reusable parts, refer to Exploded View.
-
For each tightening torque, refer to Exploded View.
-
Align matching marks
to install propeller shaft flange yoke and final drive companion flange.
-
Align matching marks
to install propeller shaft flange yoke and transfer companion flange.
-
If propeller shaft or final drive has been replaced, connect them as follows:
-
Install propeller shaft
while aligning matching mark
of propeller shaft with matching mark
of final drive
on the joint as close as possible.
NOTE:
Matching mark
is has been painted in either position.
-
-
Perform inspection after installation. Refer to Inspection.
Disassembly and Assembly
DISASSEMBLY
Put a matching mark
between propeller shaft and flange yoke and remove snap rings
.

CAUTION:
For matching mark, use paint. Never damage the surface.
Lightly tap bottom of yoke using a copper hammer and remove journal bearing.

CAUTION:
Never damage the yoke.
ASSEMBLY
Install journal bearing to journal.
CAUTION:
-
Never reuse journal or journal bearing.
-
Always replace journal, journal bearing, and snap rings as a set.
-
Apply multi-purpose grease to journal bearing.
-
Install bearing
using a vise.
CAUTION:
Never damage bearing or flange yoke.
-
Install journal to propeller shaft so that grease nipple
on journal portion is in the same direction.
CAUTION:
Never reuse journal.
Measure journal axial play. If necessary, select the appropriate snap ring.While pushing to 98 N·m (10 kg-m, 72 ft-lb), check the clearance between snap ring
and flange yoke
.

| Journal axial play | : Refer to Journal. |
CAUTION:
-
Never reuse snap ring.
-
Select snap rings with a difference in thickness at both sides within 0.06 mm (0.0024 in). For selecting snap ring, refer to the latest parts information.
Install selected snap ring as shown in the figure.

Check that the journal moves smoothly and is below the joint flex torque specification.

| Joint flex torque | : Refer to Journal. |
NOTE:
The joint flex torque may not be satisfied soon after the assembly.
Check the journal axial play. Refer to Inspection.
Inspection
INSPECTION AFTER REMOVAL
Appearance
Check propeller shaft tube surface for dents or cracks. If malfunction is detected, replace propeller shaft assembly.
Propeller Shaft Runout
Check propeller shaft runout at several points with a dial indicator. If runout exceeds specifications, replace propeller shaft assembly.

| Propeller shaft runout | : Refer to Propeller Shaft Tube. |
-
Propeller shaft runout measuring point (Point “
”).
: Front side Dimension A : 80 – 100 mm (3.15 – 3.94 in) B : 100 – 120 mm (3.94 – 4.72 in) C : 268.5 mm (10.57 in)
Journal Axial Play
As shown in the figure, while fixing yoke on one side, check axial play of joint. If the journal axial play exceeds the specification, repair or replace the journal parts.

| Journal axial play | : Refer to Journal. |
Joint Flex Torque
Check that the journal moves smoothly and is below the joint flex torque specification. If the joint flex torque exceeds the specification, repair or replace the journal parts.

| Joint flex torque | : Refer to Journal. |
INSPECTION AFTER INSTALLATION
After assembly, perform a driving test to check propeller shaft vibration. If vibration occurred, separate propeller shaft from final drive. Reinstall companion flange by changing the phase between companion flange and propeller shaft by the one bolt hole at a time. Then perform driving test and check propeller shaft vibration again at each point.
Other materials
Charge Air Cooler
Exploded View
Air inlet tube 1
Bracket 1
Mounting rubber (upper)
Bracket 2
Charge air cooler cover
Clip
Mounting rubber (lower)
Bracket 3
Bracket 4
Air inlet tube 2
Air inlet hose
Clamp
Recirculation valve
Turbocharger boost sensor
Charge air cooler
...
Front Wheel Hub and Knuckle
Exploded View
Upper ball seat
Steering knuckle
Baffle
Splash guard
Wheel hub and bearing assembly
Disc rotor
Hub lock nut
Hub bolt
Cotter pin
Lower ball seat
: Comply with the installation procedure when tightening. Refer to Removal and ...
Body Side Trim
Exploded View
Rear body side welt
Assist grip
Center pillar upper garnish
Front body side welt
Front pillar garnish
Assist grip
Front kicking plate
Dash trim clip
Dash side finisher
Harness protector
Front side bracket
Center pillar lower garnish
Center pill ...
: N·m (kg-m, ft-lb)
: Always replace after every disassembly. 

: Select with proper thickness.
: Apply multi-purpose grease.