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Nissan Armada 2025-2026 Service and Repair Manual: Types of Filler and Putty

Type (Standard thickness limits) Characteristics

Body Filler Putty

(For repairing of large dents or scratches)

[10 mm (0.39 in)]
Surform type
  • This type of filler requires surforming (rough grinding). It will clog sandpaper if it is sanded only.

  • Can be thickly applied to panel.

  • After drying, grindability is poor as it is harder than other types.

Light Type
  • This type of filler contains tiny hollow beads. It feels gritty when applied with a spatula.

  • Suitable for thick application to panel

  • Superior grindability after application

  • Forms blowholes easily

Glass Fiber or Aluminum Powder Type
  • Excellent thick application to panel

  • Superior corrosion prevention and durability

  • Suitable for repairing rusty holes in panel

Intermediate Filler Putty [10 mm (0.39 in)]

(For repairing of large dents or scratches)
  • Good sanding characteristics.

  • It is difficult for fine grain pores to form in it, so poly putty can be eliminated and surfacer can be applied directly over intermediate filler.

Polyester Putty

(For filling pores and sand scratches in body filler)

Spatula Type

[3 mm (0.12 in)]
  • Not very much thickness can be built up.

  • It has fine grain and good flexibility.

  • Since no volatile content remains, there is no depletion after baking.

  • Sanding characteristics are good.

Spray Type

[1 mm (0.04 in)]
  • Not very much thickness can be built-up.

  • Since a spray gun in used, it can be applied easily to any location.

  • Drying time is approximately two times as long as putty applied with a spatula.

Lacquer Putty [0.1 mm (0.004 in)]

(Detail putty)
  • It is soft and flexible.

  • It cannot be used to built up low areas.

  • Standing characteristics are extremely good.

  • The thicker the built-up, the longer the drying time.

Ultraviolet Curing Putty
  • Since the drying time is short (approximately 20 seconds after UV irradiation), body work can be completed in a short period of time.

  • This is often used for minor repairs.

  • Putty becomes very hard after hardening, therefore its grindability with sandpaper is not good.

  • It is expensive.

NOTE:

Putty film thickness limits should be decided with putty manufacturer because limits vary from maker to maker.

Use of Body Filler (putty) and Grinding
Panel irregularities may be corrected with a hammer and dolly. However, exact restoration of the original shape with these tools takes a long time. Body filler may be used to restore the original pane ...

Procedure for Applying Body Filler
(1) REMOVAL OF PAINT Using an air sander, remove old paint and "scuffing" the panel surface for better filler adhesion. Form a featheredge on the panel surface approximately 20 mm (0.79 in) wider than ...

Other materials:

Work Procedure
DESCRIPTION The purpose of the operation inspection is to check that the individual system operates normally. Check condition : Engine running at normal operating temperature. OPERATION INSPECTION (DISPLAY UNIT) CHECK MEMORY FUNCTION Touch AUTO switch to activate air conditioning. Set temperatur ...

Inspection
INSPECTION AFTER REMOVAL Replace the shims and shim covers if rust is excessively attached. Eliminate rust on the pad and the torque member. Replace them if rust is excessively attached. INSPECTION AFTER INSTALLATION Check a drag of rear disc brake. If any drag is found, follow the procedure descri ...

Work Procedure
WARNING: UNIT CHARACTERISTIC VALUE CONFIRMATION : Side surface : Top surface NOTE: There is space on the top to check with the camera. >> GO TO 2. WRITING UNIT PARAMETER With CONSULT Ignition switch ON. Select “Work support” in “AWD/4WD”. Perform “Unit parameter writing” to t ...

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