CAUTION:
This repair method should not be used on rails and reinforcements.
Panel damage must be examined carefully to select the most suitable repair method.
(A) In the figure is the plastic deformed area and the surrounding portions are elastic deformed areas.

Correction of (A) will automatically remove the elastic deformation.
Removing the cause of the dent can simplify the entire repair operation. Plastic deformation can be recognized by sharp bending, a nick, or cracked or peeled paint.
SHEET METAL DEFORMATION ANALYSIS
(a) When external force is applied, sheet metal deformation begins. Elastic deformation is generated around the point where the external force is applied.

(b) As the external force increases, areas surrounding the dent yield to the pressure, and local cracking or small breaks in the paint occur. This indicates plastic deformation.
(c) If the external force continues to increase, breaks around the dent enlarge, and the sheet metal at the center of the dent stretches.
(d) When the external force is removed, the “spring back” causes the plastic deformed portion of the dent to swell above the original surface.
Basic Types of DamageFront Disc Brake
Unit: mm (in)
Item Limit Brake pad Wear thickness 2.0 (0.079) Disc rotor Wear thickness 27.4 (1.079) Thickness variation (measured at 8 positions)* 0.006 (0.0002) Runout (with it attached to the vehicle) 0.035 (0.0014)
*To check if rotor imbalance, rotor runout or rotor deformation is o ...
Diagnosis Procedure
COMBINATION SWITCH INSPECTION
Check combination switch. Refer to Symptom Table.
Is the inspection result normal?
YES>>
GO TO 2.
NO>>
Repair or replace the malfunctioning part.
CHECK POSITION LIGHT REQUEST SIGNAL
With CONSULT
Select “Position light request” in “Data Monitor” ...
Work Flow
DETAILED FLOW
INTERVIEW FROM THE CUSTOMER
CAUTION:
>>
GO TO 2.
CHECK SYMPTOM
CAUTION:
>>
GO TO 3.
PERFORM SELF-DIAGNOSIS
With CONSULT
Perform self-diagnosis for “AWD/4WD”.
Is any DTC detected?
YES>>
Record or print self-diagnosis results. GO TO 4.
NO>>
GO TO 6.
RE ...