Description
In general, customers have their own criteria for a problem. Therefore, it is important to understand the symptom and status well enough by asking the customer about his/her concerns carefully. To systemize all the information for the diagnosis, prepare the interview sheet referring to the interview points.
In some cases, multiple conditions that appear simultaneously may cause a DTC to be detected.
Interview sheet sample
| Interview sheet | |||||
|---|---|---|---|---|---|
| Customer name | MR/MS | Registration number | Initial year registration | ||
| Vehicle type | VIN | ||||
| Storage date | Engine | Mileage | km (   Mile) | ||
| Symptom | â–¡Vehicle does not enter 4WD mode. | ||||
| â–¡4WD warning lamp turns on. | |||||
| â–¡Heavy tight-corner braking symptom occurs | |||||
| □Noise  □Vibration | |||||
□Others (                                     ) | |||||
| First occurrence | □Recently  □Others (                          ) | ||||
| Frequency of occurrence | □Always  □Under a certain conditions of □Sometimes (time(s)/day) | ||||
| Climate conditions | â–¡Irrelevant | ||||
| Weather | □Fine  □Cloud  □Rain  □Snow  □Others (           ) | ||||
| Temperature | □Hot  □Warm  □Cool  □Cold  □Temperature [Approx.   °C (   °F)] | ||||
| Relative humidity | □High  □Moderate  □Low | ||||
| Road conditions | □Urban area  □Suburb area  □High way □Mounting road (uphill or down hill)  □Rough road | ||||
| Operation conditions, etc. | □Irrelevant □When engine starts  □During idling □During driving  □During acceleration  □At constant speed driving □During deceleration  □During cornering (right curve or left curve) | ||||
| Other conditions | |||||
Memo | |||||
Work Flow
Additional Service When Replacing Transfer Control UnitHeating Repair
While hammering work is being performed during the rough repair stage, the area needs to be heated. First, cover your hand with a glove (cloth material), and then place hand on the reverse side of the panel near the repair area. Apply heat to the entire repair area using a gas burner (oxy-acetylene ...
Inspection
WARNING:
FLUID LEAKAGE
FLUID LEVEL
CAUTION:
Never start engine while checking fluid level.
Install filler plug on transfer and then tighten to the specified torque.
CAUTION:
Never reuse filler plug.
Specified torque : 37.5 N·m (3.8 kg-m, 28 ft-lb) ...
Inspection
INSPECTION AFTER REMOVAL
Surface Distortion
Check the surface distortion of the catalyst converter mating surface (turbocharger side) with a straigtedge (A) and a feeler gauge (B).
Limit 0.15 mm (0.0059 in)
Check the surface distortion of the catalyst converter mating surface (2nd catalyst conv ...