Exploded View

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ABS actuator and electric unit (control unit) | ![]() |
Electrical brake control unit | ![]() |
Brake tube |
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Connector | ![]() |
Bracket | ![]() |
Lock plate |
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Brake hose | ![]() |
Union bolt | ![]() |
Copper washer |
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To rear brake tube. Refer to Exploded View. | ||||
| : vehicle front | |||||
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: N·m (kg-m, ft-lb) | ||||
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: N·m (kg-m, in-lb) | ||||
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: Always replace after every disassembly. | ||||
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: Indicates that the part is connected at points with same symbol in actual vehicle. | ||||
Hydraulic Piping

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Front disc brake | ![]() |
Connector | ![]() |
ABS actuator and electric unit (control unit) |
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Electrical brake control unit | ![]() |
Rear disc brake | ||
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Brake hose | ![]() |
Brake tube | ||
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: Flare nut | ||||
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: Union bolt | ||||
Removal and Installation
WARNING:
-
Jacking up or lift up the vehicle may the vehicle height to go down which cause a personal injury and/or damage to the air suspension component parts. Refer to Precaution for when Jacking and Lifting Up the vehicle with Electronic Air Suspension System.
REMOVAL
CAUTION:
-
Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it off immediately and wash with water if it gets on a painted surface.
-
Never depress the brake pedal while removing the brake hose or brake tube. If this is not complied with, brake fluid may splash.
Remove tires. Refer to ROAD WHEEL TIRE : Removal & Installation.
Perform the advance preparation "(Air release) Accumulator pressure release" using CONSULT. Refer to Work Procedure.
Drain brake fluid. Refer to Draining.
Loosen the flare nut
with a flare nut wrench (A) and separate the brake tube
from the brake hose
.

CAUTION:
-
Never scratch the flare nut and the brake tube.
-
Never bend sharply, twist or strongly pull out the brake hoses and tubes.
-
Cover open end of brake tubes and hoses when disconnecting to prevent entrance of dirt.
Remove the union bolt
and copper washers
.

Remove the mounting nut
, and remove brake hose
from the brake caliper assembly
.

Remove the lock plate
and remove the brake hose
.

INSTALLATION
CAUTION:
-
Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it off immediately and wash with water if it gets on a painted surface.
-
Never depress the brake pedal while removing the brake hose or brake tube. If this is not complied with, brake fluid may splash.
-
Never allow foreign matter (e.g. dust) and oils other than brake fluid to enter the reservoir tank.
Assemble the union bolt
and the copper washer
to the brake hose
.

CAUTION:
Never reuse the copper washer.
Install the brake hose L-pin
by aligning it with the brake caliper assembly positioning hole
, and tighten the union bolt
to the specified torque. Refer to Exploded View.

Install the brake hose
to the bracket
, and install the mounting nut
.

CAUTION:
Check that all brake hoses are not twisted and bent.
Install the brake tube
to the brake hose
, temporarily tighten the flare nut
by hand until it does not rotate further, and fix the brake hose to the bracket with the lock plate
.

CAUTION:
Check that all brake hoses and brake tubes are not twisted and bent.
Tighten the flare nut to the specified torque with a flare nut torque wrench (A). Refer to Exploded View.

CAUTION:
Never scratch the flare nut and the brake tube.
Refill with new brake fluid and perform the air bleeding. Refer to Work Procedure.
CAUTION:
Never reuse drained brake fluid.
Install tires. Refer to ROAD WHEEL TIRE : Removal & Installation.
Perform inspection after installation. Refer to Inspection.
Inspection
INSPECTION AFTER INSTALLATION
Check the brake hoses and tubes for the following: no scratches; no twist and deformation; no interference with other components when steering the steering wheel; no looseness at connections.
CAUTION:
Clearance with brake hose and each parts being secured more than 10 mm (0.39 in) in unladen condition*.
*: Fuel, engine coolant and lubricant are quantity to specified. Spare tire, jack, hand tools and mats are brought out of vehicle.
Depress the brake pedal with a force of 785 N (80 kg, 176 lb) and hold down the pedal for approximately 5 seconds with the engine running. Check for any fluid leakage.
CAUTION:
Retighten the applicable connection to the specified torque and repair any abnormal (damaged, worn or deformed) part if any brake fluid leakage is present.
Other materials
Front Oil Seal
Exploded View
Front output shaft
Front oil seal
Front case
Snap ring
Sprockets with chain
Snap ring
Rear case
: Always replace after every disassembly.
: N·m (kg-m, ft-lb)
: Apply transfer fluid.
: Apply Genuine Liquid Gasket, Lo ...
The Braking Force of Parking Brake Is High
Description
The parking brake braking force is too high.
Diagnosis Procedure
PERFORM THE SELF-DIAGNOSIS
With CONSULT
Perform self-diagnosis for “ABS”.
Is any DTC detected?
YES>>
Check the DTC. Refer to DTC Index.
NO>>
GO TO 2.
CHECK REAR DISC BRAKE SYSTEM (1)
Check if the rear disc ...
Display Screen Is Not Displayed (information Display)
Diagnosis Procedure
PERFORM SELF-DIAGNOSIS OF DISPLAY UNIT
Perform “Self Diagnostic Result” of “Display unit”.
Is DTC detected?
YES>>
Perform diagnosis procedure on the detected DTC. Refer to DTC Index.
NO>>
GO TO 2.
PERFORM SELF-DIAGNOSIS OF COMBINATION METER
Perform “Self D ...











