Work Flow
DETAILED FLOW
INTERVIEW FROM THE CUSTOMER
CAUTION:
Customers are not professional. Never guess easily like “maybe the customer means that...,” or “maybe the customer mentions this symptom”.
>>
GO TO 2.
CHECK SYMPTOM
Reproduce the symptom that is indicated by the customer, based on the information from the customer obtained by interview. Also check that the symptom is not caused by fail-safe function. Refer to Fail-Safe.
CAUTION:
When the symptom is caused by normal operation, fully inspect each portion and obtain the understanding of customer that the symptom is not caused by a malfunction.
>>
GO TO 3.
PERFORM SELF-DIAGNOSIS
With CONSULT
Perform self-diagnosis for “DIFFERENTIAL LOCK”.
Is any DTC detected?
YES>>Record or print self-diagnosis results. GO TO 4.
NO>>GO TO 6.
RECHECK SYMPTOM
With CONSULT
-
Erase self-diagnostic results for “DIFFERENTIAL LOCK”.
-
Perform DTC confirmation procedures for the error detected system.
NOTE:
If some DTCs are detected at the same time, determine the order for performing the diagnosis based on DTC Inspection Priority Chart.
Is any DTC detected?
YES>>GO TO 5.
NO >>Check harness and connectors based on the information obtained by interview. Refer to Intermittent Incident.
REPAIR OR REPLACE ERROR-DETECTED PARTS
-
Repair or replace error-detected parts.
-
Reconnect part or connector after repairing or replacing.
-
When DTC is detected, erase self-diagnostic results for “DIFFERENTIAL LOCK”.
>>
GO TO 7.
IDENTIFY ERROR-DETECTED SYSTEM BY SYMPTOM DIAGNOSIS
Estimate error-detected system based on symptom diagnosis and perform inspection.
Can the error-detected system be identified?
YES>>GO TO 7.
NO >>Check harness and connectors based on the information obtained by interview. Refer to Intermittent Incident.
FINAL CHECK
With CONSULT
-
Check the reference value for differential lock control unit.
-
Recheck the symptom and check that symptom is not reproduced on the same conditions.
Is the symptom reproduced?
YES>>GO TO 3.
NO>>INSPECTION END
Diagnostic Work Sheet
Description
-
In some cases, multiple conditions that appear simultaneously may cause a DTC to be detected.
Interview sheet sample
| Interview sheet | |||||
|---|---|---|---|---|---|
| Customer name | MR/MS | Registration number | Initial year registration | ||
| vehicle type | VIN | ||||
| Storage date | Engine | Mileage | km ( Mile) | ||
| Symptom | □Differential lock indicator lamp does not turn ON with differential lock mode switch ON. | ||||
| □Differential lock indicator lamp flashes while driving. | |||||
| □Noise □Vibration | |||||
|
□Others ( ) |
|||||
| First occurrence | □Recently □Others ( ) | ||||
| Frequency of occurrence | □Always □Under a certain conditions of □Sometimes (time(s)/day) | ||||
| Climate conditions | □Irrelevant | ||||
| Weather | □Fine □Cloud □Rain □Snow □Others ( ) | ||||
| Temperature | □Hot □Warm □Cool □Cold □Temperature [Approx. °C( °F)] | ||||
| Relative humidity | □High □Moderate □Low | ||||
| Road conditions |
□Urban area □Suburb area □High way □Mounting road (uphill or down hill) □Rough road |
||||
| Operation conditions, etc. |
□Irrelevant □When engine starts □During idling □During driving □During acceleration □At constant speed driving □During deceleration □During cornering (right curve or left curve) |
||||
| Other conditions | |||||
|
Memo |
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Other materials
Radiator
Inspection
Check radiator for mud or clogging. If necessary, clean radiator as per the following:
Be careful not to bend or damage radiator fins.
When radiator is cleaned without removal, remove all surrounding parts such as radiator cooling fan assembly and horns. Then tape harness and connector ...
Front Door Weather-Strip
Removal and Installation
REMOVALApply protective tape (A) to front door panel around front door weather-strip fixing clips for preventing damage.
Disengage fixing clips on the reverse side of front door weather-strip using a remover tool (A).
: Clip
CAUTION:
Never damage front door pane ...
Precautions
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger fo ...