Exploded View
 |
Bracket |  |
Side oil seal |  |
Rear final drive assembly |
 |
Differential lock position switch |  |
Rear cover |  |
Gasket |
 |
Drain plug |  |
Stud bolt |  |
Filler plug |
 |
O-ring | ||||
 : N·m (kg-m, in-lb) |
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 : N·m (kg-m, ft-lb) |
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 : Always replace after every disassembly. |
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 : Apply gear oil. |
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 : Apply Genuine Liquid Gasket, Three Bond 1217 or equivalent. Refer to Recommended Chemical Products and Sealants. |
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Disassembly and Assembly
DISASSEMBLY
Remove bracket from rear final drive assembly.
Remove drain plug and gasket from rear cover and drain gear oil.
Remove filler plug and gasket from rear cover.
Remove differential lock position switch. Refer to Removal and Installation.
Remove the side oil seals. Refer to Removal and Installation.
Remove rear cover mounting bolts (
) and remove the rear cover .
Remove stud bolt from rear cover.
NOTE:
It is not necessary to remove stud bolt except when it is replaced.
ASSEMBLY
Install stud bolt to rear cover.
-
For tightening torque, refer to Exploded View.
Apply liquid gasket to mating surface of rear cover.
-
For applying liquid gasket, refer to Exploded View.
CAUTION:
-
Remove old gasket adhering to the mounting surfaces. Also remove any moisture, oil, or foreign material adhering to the mounting surfaces.
-
The width of sealant bead is approximately 3 mm (0.12 in). Apply sealant evenly.
Install rear cover, and tighten rear cover mounting bolts to the specified torque.
-
For tightening torque, refer to Exploded View.
CAUTION:
-
Install the mounting bolts of rear cover according to the following standards.
| Bolt symbol | |  |
|---|---|---|
| Number of bolt | 5 | 5 |
| Bolt size | M12 | M10 |
Install the side oil seals. Refer to Removal and Installation.
Install differential lock position switch. Refer to Removal and Installation.
Install drain plug, as per the following procedure.Install gasket to drain plug, and then install them to rear cover.
CAUTION:
Never reuse gasket.
Tighten drain plug to the specified torque.-
For tightening torque, refer to Exploded View.
Install filler plug, as per the following procedure.Install gasket to filler plug, and then install them to rear cover.
CAUTION:
Never reuse gasket.
Tighten filler plug to the specified torque.-
For tightening torque, refer to Exploded View.
CAUTION:
Fill with gear oil before tightening filler plug to the specified torque.
Install bracket, and tighten bracket mounting bolts to the specified torque.
-
For tightening torque, refer to Exploded View.
Other materials
Unit Parameter Writing
Description
After working the following, transfer unit parameter must be written to transfer control unit.
Transfer control unit replacing
Transfer assembly replacing
Transfer control actuator replacing
Transfer range position sensor replacing
Transfer cam position sensor replacing
Transf ...
Filament
Inspection and Repair
INSPECTIONWhen measuring voltage, wrap tin foil around the top of the negative probe. Then press the foil against the wire with your finger.
Attach probe circuit tester (in Volt range) to middle portion of each filament.
If a filament is burned out, circuit tester registers ...
Action Test
Work Procedure
After the front camera unit or distance sensor are replaced or a problem with ProPILOT Assist is corrected, perform a test of ProPILOT Assist 1.1 operation and check that ProPILOT Assist 1.1 operates correctly.CAUTION:
Always drive safely when performing the action test.CHECK FOR ProP ...