Inspection and Repair
INSPECTION
When measuring voltage, wrap tin foil around the top of the negative probe. Then press the foil against the wire with your finger.

Attach probe circuit tester (in Volt range) to middle portion of each filament.

If a filament is burned out, circuit tester registers 0 or battery voltage.

To locate burned out point, move probe to left and right along filament. Test needle will swing abruptly when probe passes the point.
REPAIR
REPAIR EQUIPMENT
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Conductive silver composition (Dupont No. 4817 or equivalent)
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Ruler 30 cm (11.8 in) long
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Drawing pen
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Heat gun
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Alcohol
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Cloth
REPAIRING PROCEDURE
Wipe broken heat wire and its surrounding area clean with a cloth dampened in alcohol.

Apply a small amount of conductive silver composition to tip of drawing pen.
Shake silver composition container before use.
Place ruler on glass along broken line. Deposit conductive silver composition on break with drawing pen. Slightly overlap existing heat wire on both sides [preferably 5 mm (0.20 in)] of the break.
After repair has been completed, check repaired wire for continuity. This check should be conducted 10 minutes after silver composition is deposited.

Do not touch repaired area while test is being conducted.
Apply a constant stream of hot air directly to the repaired area for approximately 20 minutes with a heat gun. A minimum distance of 3 cm (1.2 in) should be kept between repaired area and hot air outlet.

If a heat gun is not available, let the repaired area dry for 24 hours.
Other materials
Front Oil Seal
Exploded View
Front output shaft
Front oil seal
Front case
Snap ring
Sprockets with chain
Snap ring
Rear case
Rear companion flange
O-ring
: Always replace after every disassembly.
: N·m (kg-m, ft-lb)
: Apply transfer fluid.
: Apply Genuine Liquid Gas ...
Diagnosis and Repair Workflow
Work Flow
DETAILED FLOWINTERVIEW FROM THE CUSTOMER
Clarify customer complaints before inspection. First of all, perform an interview utilizing Diagnostic Work Sheet and reproduce the symptom as well as fully understand it. Ask customer about his/her complaints carefully. Check symptoms by driving ve ...
Side Radar
Exploded View
SIDE RADAR FRONT
Front bumper fascia
Front LH side radar bracket
Side radar front LH
Side radar front RH
Front RH side radar bracket
SIDE RADAR REAR
Rear bumper fascia
Rear RH side radar bracket
Rear RH side radar
Rear RH side radar bracket cove ...