Description
MAINTENANCE OF LUBRICANT LEVEL
The compressor lubricant is circulating in the system together with the refrigerant. It is necessary to fill A/C compressor with lubricant when replacing A/C system parts or when a large amount of refrigerant leakage is detected. It is important to always maintain lubricant level within the specified level. Or otherwise, the following conditions may occur.
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Insufficient lubricant amount: Stuck A/C compressor
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Excessive lubricant amount: Insufficient cooling (caused by insufficient heat exchange)
| Name | : Refer to Lubricant. |
Inspection
If a A/C compressor is malfunctioning (internal noise, insufficient cooling), check the compressor oil.
COMPRESSOR OIL JUDGMENT
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Remove the A/C compressor. Refer to Removal and Installation.
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Sample a compressor oil and judge on the figure.

Judgement result 1
Replace A/C compressor only.
Judgement result 2
Replace A/C compressor and condenser & liquid tank.
Perform Lubricant Return Operation
CAUTION:
If a large amount of refrigerant or lubricant leakage is detected, never perform lubricant return operation.
Start the engine and set to the following conditions.
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Engine speed: Idling to 1,200 rpm
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A/C switch: ON
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Fan (blower) speed: Maximum speed set
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Intake door position: Recirculation
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Temperature setting: Full cold
Perform lubricant return operation for approximately 10 minutes.
Stop the engine.
Lubricant return operation is complete.
Lubricant Adjusting Procedure for Components Replacement Except A/C compressor
Fill with lubricant for the amount that is calculated according to the following conditions.
Example: Lubricant amount to be added when replacing evaporator (front) and condenser & liquid tank [m
(US fl oz, Imp fl oz)] = 45 (1.5, 1.6) + 45 (1.5, 1.6) + α
| Conditions |
Lubricant amount to be added to A/C system m (US fl oz, Imp fl oz) | |
|---|---|---|
| Replace evaporator | Front | 45 (1.5, 1.6) |
| Rear | 25 (0.8, 0.9) | |
| Replace condenser & liquid tank | 45 (1.5, 1.6) | |
| Refrigerant leakage is detected | Large amount leakage | 30 (1.0, 1.1) |
| Small amount leakage | — | |
| Lubricant amount that is recycled together with refrigerant during recycle operation | α | |
Lubricant Adjusting Procedure for A/C compressor Replacement
Drain lubricant from removed A/C compressor and measure lubricant amount.Remove drain bolt
, and then drain lubricant from drain port while rotating magnet clutch.

Drain lubricant from a new A/C compressor that is calculated according to the following conditions.

Amount to be drained (A) [m (US fl oz, Imp fl oz)] = F − (D + S + R + α) |
|
| F | : Lubricant amount that a new A/C compressor contains [150 (5.1, 5.3)] |
| D | : Lubricant amount that is drained from removed A/C compressor |
| S | : Lubricant amount that remains inside of removed A/C compressor [20 (0.7, 0.7)] |
| R | : Lubricant amount to be added according to components that are removed except A/C compressor |
| α | : Lubricant amount that is recycled together with refrigerant during recycle operation |
CAUTION:
If lubricant amount that is drained from removed A/C compressor is less than 40 m
(1.4 US fl oz, 1.4 Imp fl oz), perform calculation by setting “D” as 40 m
(1.4 US fl oz, 1.4 Imp fl oz).
| Conditions |
Lubricant amount to be added to A/C system m (US fl oz, Imp fl oz) | |
|---|---|---|
| Replace evaporator | Front | 45 (1.5, 1.6) |
| Rear | 25 (0.8, 0.9) | |
| Replace condenser & liquid tank | 45 (1.5, 1.6) | |
Example: Lubricant amount to be drained from a new A/C compressor when replacing A/C compressor and condenser & liquid tank [m
(US fl oz, Imp fl oz)] [D = 60 (2.0, 2.1), α = 5 (0.2, 0.2)]
150 (5.1, 5.3) − [60 (2.0, 2.1) + 20 (0.7, 0.7) + 45 (1.5, 1.6) + 5 (0.2, 0.2)] = 20 (0.7, 0.7)
Tighten drain bolt to the specified torque.
| Specified torque | : 30 N·m (3.1 kg-m, 22 ft-lb) |
Install A/C compressor and check the operation.
Other materials
Electric Intake Valve Timing Control Module
Exploded View
Bracket
Electric intake valve timing control module
: vehicle front
: N·m (kg-m, in-lb)
Removal & Installation
REMOVALRemove air cleaner body. Refer to Removal and Installation.
Remove harness clip to bracket.
Disconnect electric intake valve timing con ...
Front
Exploded View
Side defroster nozzle RH
Center defroster nozzle
Side defroster nozzle LH
Instrument panel assembly
Side ventilator grille LH
Instrument finisher A
Ionizer
(with ionizer models)
Side ventilator duct 1 LH
Side ventilator duct 3 LH
Side ventilator duct 2 L ...
Performance Test
Inspection
INSPECTION PROCEDURE
Connect recovery/recycling/recharging equipment (for HFO-1234yf) or manifold gauge.
Start the engine, and set to the following condition.
Test condition Surrounding condition
Indoors or in the shade
(in a well-ventilated place)
vehicle condition
Door
Closed ...