Description
MAINTENANCE OF LUBRICANT LEVEL
The compressor lubricant is circulating in the system together with the refrigerant. It is necessary to fill A/C compressor with lubricant when replacing A/C system parts or when a large amount of refrigerant leakage is detected. It is important to always maintain lubricant level within the specified level. Or otherwise, the following conditions may occur.
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Insufficient lubricant amount: Stuck A/C compressor
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Excessive lubricant amount: Insufficient cooling (caused by insufficient heat exchange)
| Name | : Refer to Lubricant. |
Inspection
If a A/C compressor is malfunctioning (internal noise, insufficient cooling), check the compressor oil.
COMPRESSOR OIL JUDGMENT
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Remove the A/C compressor. Refer to Removal and Installation.
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Sample a compressor oil and judge on the figure.

Judgement result 1
Replace A/C compressor only.
Judgement result 2
Replace A/C compressor and condenser & liquid tank.
Perform Lubricant Return Operation
CAUTION:
If a large amount of refrigerant or lubricant leakage is detected, never perform lubricant return operation.
Start the engine and set to the following conditions.
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Engine speed: Idling to 1,200 rpm
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A/C switch: ON
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Fan (blower) speed: Maximum speed set
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Intake door position: Recirculation
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Temperature setting: Full cold
Perform lubricant return operation for approximately 10 minutes.
Stop the engine.
Lubricant return operation is complete.
Lubricant Adjusting Procedure for Components Replacement Except A/C compressor
Fill with lubricant for the amount that is calculated according to the following conditions.
Example: Lubricant amount to be added when replacing evaporator (front) and condenser & liquid tank [m
(US fl oz, Imp fl oz)] = 45 (1.5, 1.6) + 45 (1.5, 1.6) + α
| Conditions |
Lubricant amount to be added to A/C system m (US fl oz, Imp fl oz) | |
|---|---|---|
| Replace evaporator | Front | 45 (1.5, 1.6) |
| Rear | 25 (0.8, 0.9) | |
| Replace condenser & liquid tank | 45 (1.5, 1.6) | |
| Refrigerant leakage is detected | Large amount leakage | 30 (1.0, 1.1) |
| Small amount leakage | — | |
| Lubricant amount that is recycled together with refrigerant during recycle operation | α | |
Lubricant Adjusting Procedure for A/C compressor Replacement
Drain lubricant from removed A/C compressor and measure lubricant amount.Remove drain bolt
, and then drain lubricant from drain port while rotating magnet clutch.

Drain lubricant from a new A/C compressor that is calculated according to the following conditions.

Amount to be drained (A) [m (US fl oz, Imp fl oz)] = F − (D + S + R + α) |
|
| F | : Lubricant amount that a new A/C compressor contains [150 (5.1, 5.3)] |
| D | : Lubricant amount that is drained from removed A/C compressor |
| S | : Lubricant amount that remains inside of removed A/C compressor [20 (0.7, 0.7)] |
| R | : Lubricant amount to be added according to components that are removed except A/C compressor |
| α | : Lubricant amount that is recycled together with refrigerant during recycle operation |
CAUTION:
If lubricant amount that is drained from removed A/C compressor is less than 40 m
(1.4 US fl oz, 1.4 Imp fl oz), perform calculation by setting “D� as 40 m
(1.4 US fl oz, 1.4 Imp fl oz).
| Conditions |
Lubricant amount to be added to A/C system m (US fl oz, Imp fl oz) | |
|---|---|---|
| Replace evaporator | Front | 45 (1.5, 1.6) |
| Rear | 25 (0.8, 0.9) | |
| Replace condenser & liquid tank | 45 (1.5, 1.6) | |
Example: Lubricant amount to be drained from a new A/C compressor when replacing A/C compressor and condenser & liquid tank [m
(US fl oz, Imp fl oz)] [D = 60 (2.0, 2.1), α = 5 (0.2, 0.2)]
150 (5.1, 5.3) − [60 (2.0, 2.1) + 20 (0.7, 0.7) + 45 (1.5, 1.6) + 5 (0.2, 0.2)] = 20 (0.7, 0.7)
Tighten drain bolt to the specified torque.
| Specified torque | : 30 N·m (3.1 kg-m, 22 ft-lb) |
Install A/C compressor and check the operation.
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Diagnosis Procedure
CHECK THIGH SUPPORT MECHANISM
Check for the following.
Mechanism deformation or pinched foreign materials.
Interference with other parts because of poor installation.
Is the inspection result normal?
YES>>
GO TO 2.
NO>>
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