Wear long sleeved work uniform, work cap, and safety shoes. Wear safety goggles, gloves, earplugs, and dustproof respirator if necessary.
MIG arc welding for aluminum plates emits sparks. Do not stare directly at them. Before working, be sure to wear protectors to avoid getting burned.
Always perform pre-treatment of the parent metal.
Dirt and oxidization film on the parent metal will cause defective welding. The following pre-treatment should be performed prior to welding. Oil film should be cleaned using Silicon Off or white gasoline.
Surface should then be polished using a thin wire stainless steel brush.
Oxide film is reproduced in approximately 30 minutes to 1 hour.
Therefore, it is best to perform the pre-treatment immediately before welding.
Even if pre-treatment for various locations has already been performed, it is necessary to use a wire brush again immediately before welding.
Use filler metal (welding rod or welding wire) that is suitable for the parent metal.
Filler metal used for aluminum welding flows easier than for steel welding, and therefore the welding surface should be in the horizontal position.
For TIG and MIG welding, even a 0.5 m/s (1.6 ft/s) breeze will greatly effect the seal. When performing welding outside, select a place where dust and moisture are minimized. A shelter should be constructed for protection from wind or rain.
Remove paint film of the welding portions and electrodeposition coating of the service parts using a disc sander.
When removing, be careful not to excessively sand aluminum alloy base material.

MIG Welding MethodSystem Setting
The settings of the automatic driving positioner system can be changed, using information display in the combination meter and the set switch. Always check the settings before and after replacing driver seat control unit. For details, refer to Work Procedure.
×: Applicable
Setting Change Item Con ...
Removal and Installation
CAUTION:
Never damage the back door panel.
REMOVAL
Fully open back door.
Disengage back door pull handle fixing pawls, and then remove back door pull handle.
: Pawl
INSTALLATION
Note the following item, and then install in the reverse order of removal.
CAUTION:
Check in advance that pawls are a ...
Calibration of G Sensor
CAUTION:
Always perform the decel G sensor calibration and side G sensor calibration before driving when the following operation is performed. Refer to Work Procedure.
×: Required —: Not required
Procedure Decel G sensor calibration
Side G sensor calibration
Removing/ installing ABS actuator a ...