Exploded View

![]() |
Radiator drain cock | ![]() |
O-ring | ![]() |
Mounting rubber (upper) |
![]() |
Collar | ![]() |
Mounting rubber (lower) | ![]() |
Engine coolant temperature sensor 2 |
![]() |
Radiator | ![]() |
Clamp | ![]() |
Radiator hose (lower) |
![]() |
Clamp | ![]() |
Reservoir tank tube | ![]() |
Reservoir tank bracket |
![]() |
Reservoir tank | ![]() |
Reservoir tank support bracket | ![]() |
Reservoir tank cap |
![]() |
Radiator hose (upper) | ![]() |
Radiator pipe assembly | ![]() |
Radiator cap |
![]() |
Reservoir tank hose | ||||
![]() |
To water pipe 2. Refer to Exploded View. | ![]() |
To multi-way control valve. Refer to MULTI-WAY CONTROL VALVE : Exploded View. | ![]() |
To water pipe 2. Refer to Exploded View. |
![]() |
: N·m (kg-m, in-lb) | ||||
![]() |
: Always replace after every disassembly. | ||||
, Indicates that the part is connected at points with same symbol in actual vehicle. |
|||||
Removal & Installation
WARNING:
-
Jacking up or lift up the vehicle may the vehicle height to go down which cause a personal injury and/or damage to the air suspension component parts. Refer to Precaution for when Jacking and Lifting Up the vehicle with Electronic Air Suspension System.
REMOVAL
WARNING:
Never remove radiator cap and reservoir tank cap when engine is hot. Serious burns could occur from high-pressure engine coolant escaping from engine cooling system. Wrap a thick cloth around the cap. Slowly turn it a quarter of a turn to release built-up pressure. Carefully remove radiator cap and reservoir tank cap by turning it all the way.
NOTE:
When removing components such as hoses, tubes/lines, etc.,cap or plug openings to prevent fluid from spilling.
Remove front under cover using a power tool. Refer to Removal and Installation.
Drain engine coolant. Refer to ENGINE COOLANT : Draining.
CAUTION:
-
Perform this step when the engine is cold.
-
Never spill engine coolant on drive belt.
Discharge refrigerant from A/C circuit. Refer to Recycle Refrigerant.
Remove front bumper fascia.
-
OFF ROAD MODELS: Refer to Removal and Installation.
-
CITY MODELS: Refer to Removal and Installation.
Remove cooling fan assembly. Refer to ENGINE COOLING FAN : Removal & Installation.
Remove mounting bolt
of the radiator pipe assembly
.

Remove radiator hose lower
.

| : vehicle front |
Disconnect engine coolant temperature sensor 2 harness connector
.

Remove radiator air guide RH
and radiator air guide LH
.

Disconnect refrigerant pressure sensor harness connector
.

Remove condenser outlet pipe and condenser inlet pipe. Refer to Exploded View.
Remove radiator
and condenser
as a set.

CAUTION:
Never damage or scratch radiator core when removing.
Remove condenser from the radiator.
CAUTION:
Be careful not to damage radiator core.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
-
Do not reuse O-rings.
-
Use genuine mounting bolts for the cooling fan assembly and strictly observe the tightening torque. (Breakage prevention for radiator)
NOTE:
-
Insert the radiator hose
all the way to the stopper
or by 33 mm (1.30 in) (hose without a stopper).

Radiator side 
Engine side -
Refer to the following table when installing the hose clamps.
Hose location Hose end Direction of paint mark Direction of hose clamp tabs
: vehicle upper
Radiator hose
(upper)Radiator side vehicle left 
Engine side vehicle upper left 
Radiator hose
(lower)Radiator side vehicle left 
Engine side vehicle lower right 
-
The direction of the hose clamp tabs must be within ±15°
of the indicated position
.
-
When installing hose clamp
, check that the distance “A� between the end of the radiator hose paint mark
and the hose clamp is within the standard range.
Dimension “A� : 3.0 - 7.0 mm (0.12 - 0.28 in)
RADIATOR : Inspection (Removal & Installation)
INSPECTION AFTER INSTALLATION
-
Check for leakage of engine coolant using the radiator cap tester adapter (commercial service tool) and the radiator cap tester (commercial service tool). Refer to ENGINE COOLANT : Inspection.
-
Start and warm up the engine. Visually check that there is no leakage of engine coolant.
Other materials
Calibration of G Sensor
Description
CAUTION:
Always perform the decel G sensor calibration and side G sensor calibration before driving when the following operation is performed. Refer to Work Procedure.×: Required —: Not required Procedure
Decel G sensor calibration
Side G sensor calibration
Removing/ installi ...
Steering Tilt
Diagnosis Procedure
CHECK STEERING TILT MECHANISM
Check for the following.
Mechanism deformation or pinched foreign materials.
Interference with other parts because of poor installation.
Is the inspection result normal?
YES>>
GO TO 2.
NO>>
Repair or replace the malfunctioning par ...
Precautions
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
The Supplemental Restraint System such as “AIR BAG� and “SEAT BELT PRE-TENSIONER�, used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger fo ...




















, Indicates that the part is connected at points with same symbol in actual vehicle.