REMOVAL
CAUTION:
Never damage rear door glass and rear door panel.
Remove rear door glass run. Refer to Removal and Installation.
Remove rear door lower sash upper and rear door lower sash lower. Refer to Removal and Installation.
Remove hole seal 1
from rear door panel.

Reconnect power window switch connector with rear door finisher.
NOTE:
The rear door finisher
is big and heavy component. When reconnect it, use the chair/similar something (A) to support rear door finisher as shown in the figure.

Operate power window switch to raise or lower rear door glass until rear door glass mounting bolts
can be seen, and then remove rear door glass mounting bolts.

Pull up rear door glass to upward, and then remove rear door glass.
CAUTION:
Never damage rear door glass and rear door panel.
INSTALLATION
Note the following items, and then install in the reverse order of removal.
CAUTION:
Tighten rear door glass mounting bolts to the specified torque. Refer to Exploded View.
After installing rear door glass, perform inspection and adjustment. Refer to Inspection and Adjustment.
Rear Door Glass
Inspection and AdjustmentWork Procedure
Application Notice
Type Description TYPE 1 When using KV99112700 for radar alignment. Refer to Description. TYPE 2 When using 1-20-2851-1 for radar alignment. Refer to Description.
TYPE 1
Description
A 4-wheel vehicle alignment must be performed before proceeding with radar alignment procedur ...
Welding of Ultra High Strength Steel
SPOT WELDING
Spot welding is limited to ultra high strength steel (tensile strength: 980 MPa) according to the welding conditions listed below.
CAUTION:
If the below welding conditions cannot be met, then perform plug welding.
Never spot weld ultra high strength steel of tensile strength more than 9 ...
Removal and Installation
REMOVAL
Remove front grille upper. Refer to the following.
Off road models: Removal and Installation
City models: Removal and Installation
Disconnect exhaust gas/outside odor detecting sensor harness connector .
Disengage fixing clip, and then remove exhaust gas/outside odor detecting sensor har ...