Work Flow
DETAILED FLOW
INTERVIEW FROM THE CUSTOMER
Clarify customer complaints before inspection. First of all, perform an interview utilizing Diagnostic Work Sheet and reproduce the symptom as well as fully understand it. Ask customer about his/her complaints carefully. Check symptoms by driving vehicle with customer, if necessary.
CAUTION:
Customers are not professional. Never guess easily like “maybe the customer means that...,” or “ maybe the customer mentions this symptom”.
>>
GO TO 2.
CHECK SYMPTOM
Reproduce the symptom that is indicated by the customer, based on the information from the customer obtained by interview. Also check that the symptom is not caused by fail-safe mode. Refer to Fail-safe.
CAUTION:
When the symptom is caused by normal operation, fully inspect each portion and obtain the understanding of customer that the symptom is not caused by a malfunction.
>>
GO TO 3.
PERFORM THE SELF-DIAGNOSIS
With CONSULT
Perform self-diagnosis for “Air suspension”.
Is any DTC detected?
YES>>Record or print DTC and freeze frame data (FFD). GO TO 4.
NO>>GO TO 6.
RECHECK THE SYMPTOM
With CONSULT
-
Erase self-diagnostic results for “Air suspension”.
-
Perform DTC confirmation procedures for the error-detected system.
NOTE:
If some DTCs are detected at the some time, determine the order for performing the diagnosis based on DTC Inspection Priority Chart.
Is any DTC detected?
YES>>GO TO 5.
NO>>Check harness and connectors based on the information obtained by interview. Refer to Intermittent Incident.
REPAIR OR REPLACE ERROR-DETECTED PART
-
Repair or replace error-detected parts.
-
Reconnect part or connector after repairing or replacing.
-
When DTC is detected, erase self-diagnostic result for “Air suspension”.
>>
GO TO 7.
IDENTIFY ERROR-DETECTED SYSTEM BY SYMPTOM DIAGNOSIS
Estimate error-detected system based on symptom diagnosis and perform inspection.
Can the error-detected system be identified?
YES>>GO TO 7.
NO>>Check harness and connectors based on the information obtained by interview. Refer to Intermittent Incident.
FINAL CHECK
With CONSULT
-
Check the reference value for “Air suspension”.
-
Recheck the symptom and check that the symptom is not reproduced on the same conditions.
Is the symptom reproduced?
YES>>GO TO 3.
NO>>INSPECTION END
Diagnostic Work Sheet
Description
-
In some cases, multiple conditions that appear simultaneously may cause a DTC to be detected.
INTERVIEW SHEET SAMPLE
| Interview sheet | |||||
|---|---|---|---|---|---|
| Customer name | MR/MS | Registration number | Initial year registration | ||
| vehicle type | VIN | ||||
| Storage date | Engine | Mileage | km/Mile | ||
| Symptom | □ Does not operate ( ) function | ||||
| □ Warning lamp for ( ) turns ON | |||||
| □ Noise □ Vibration | |||||
|
□ Other ( ) |
|||||
| First occurrence | □ Recently □ Other ( ) | ||||
| Frequency of occurrence | □ Always □ Under a certain conditions of □ Sometimes ( time/day) | ||||
| Climate conditions | □ Irrelevant | ||||
| Weather | □ Fine □ Cloud □ Rain □ Snow □ Others ( ) | ||||
| Temperature | □ Hot □ Warm □ Cool □ Cold □ Temp. [Approx. °C ( °F)] | ||||
| Relative humidity | □ High □ Moderate □ Low | ||||
| Road conditions |
□ Urban area □ Suburb area □ Highway □ Mountainous road (uphill or downhill) □ Rough road |
||||
| Operating condition, etc. |
□ Irrelevant □ When engine starts □ During idling □ During driving □ During acceleration □ At constant speed driving □ During deceleration □ During cornering (right curve or left curve) □ When steering wheel is steered (to right or to left) |
||||
|
Memo |
|||||
Other materials
Diagnosis and Repair Work Flow
Work Flow
OVERALL SEQUENCEDETAILED FLOWINTERVIEW FOR MALFUNCTION
It is also important to clarify the customer concerns before starting the inspection. Interview the customer about the concerns carefully and understand the symptoms fully.
NOTE:
The customers are not professionals. Never assume that ...
Location of Plastic Parts
Precautions for Plastics
Abbreviation Material name Heat resisting temperature °C (°F)
Resistance to gasoline and
solvents Other cautions
PE
Polyethylene
60 (140)
Gasoline and most solvents are harmless if applied for a very short time (wipe out quickly).
Flammable
ABS
Acrylon ...
Head up Display Screen Is Not Displayed
Diagnosis Procedure
CHECK HEAD UP DISPLAY MAIN SWITCH OPERATION
With CONSULT
Turn ignition switch ON.
Select "Main switch" in "Data Monitor" mode of "Head Up Display” using CONSULT.
Check "Main switch" indication as per the following condition.
Monitor item Condition Indication
Main sw ...