Work Flow
DETAILED FLOW
INTERVIEW FROM THE CUSTOMER
CAUTION:
Customers are not professional. Never guess easily like “maybe the customer means that...,” or “maybe the customer mentions this symptom”.
>>
GO TO 2.
CHECK SYMPTOM
Reproduce the symptom that is indicated by the customer, based on the information from the customer obtained by interview. Also check that the symptom is not caused by fail-safe function. Refer to Fail-Safe.
CAUTION:
When the symptom is caused by normal operation, fully inspect each portion and obtain the understanding of customer that the symptom is not caused by a malfunction.
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GO TO 3.
PERFORM SELF-DIAGNOSIS
With CONSULT
Perform self-diagnosis for “AWD/4WD”.
Is any DTC detected?
YES>>Record or print self-diagnosis results. GO TO 4.
NO>>GO TO 6.
RECHECK SYMPTOM
With CONSULT
-
Erase self-diagnostic results for “AWD/4WD”.
-
Perform DTC confirmation procedures for the error detected system.
NOTE:
If some DTCs are detected at the same time, determine the order for performing the diagnosis based on DTC Inspection Priority Chart.
Is any DTC detected?
YES>>GO TO 5.
NO >>Check harness and connectors based on the information obtained by interview. Refer to Intermittent Incident.
REPAIR OR REPLACE ERROR-DETECTED PARTS
-
Repair or replace error-detected parts.
-
Reconnect part or connector after repairing or replacing.
-
When DTC is detected, erase self-diagnostic results for “AWD/4WD”.
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GO TO 7.
IDENTIFY ERROR-DETECTED SYSTEM BY SYMPTOM DIAGNOSIS
Estimate error-detected system based on symptom diagnosis and perform inspection.
Can the error-detected system be identified?
YES>>GO TO 5.
NO >>Check harness and connectors based on the information obtained by interview. Refer to Intermittent Incident.
FINAL CHECK
With CONSULT
-
Check the reference value for “AWD/4WD”.
-
Recheck the symptom and check that symptom is not reproduced on the same conditions.
Is the symptom reproduced?
YES>>GO TO 3.
NO>>INSPECTION END
Diagnostic Work Sheet
Description
-
In some cases, multiple conditions that appear simultaneously may cause a DTC to be detected.
Interview sheet sample
| Interview sheet | |||||
|---|---|---|---|---|---|
| Customer name | MR/MS | Registration number | Initial year registration | ||
| vehicle type | VIN | ||||
| Storage date | Engine | Mileage | km ( Mile) | ||
| Symptom | □vehicle does not enter 4WD mode. | ||||
| □4WD warning lamp turns on. | |||||
| □Heavy tight-corner braking symptom occurs | |||||
| □Noise □Vibration | |||||
|
□Others ( ) |
|||||
| First occurrence | □Recently □Others ( ) | ||||
| Frequency of occurrence | □Always □Under a certain conditions of □Sometimes (time(s)/day) | ||||
| Climate conditions | □Irrelevant | ||||
| Weather | □Fine □Cloud □Rain □Snow □Others ( ) | ||||
| Temperature | □Hot □Warm □Cool □Cold □Temperature [Approx. °C ( °F)] | ||||
| Relative humidity | □High □Moderate □Low | ||||
| Road conditions |
□Urban area □Suburb area □High way □Mounting road (uphill or down hill) □Rough road |
||||
| Operation conditions, etc. |
□Irrelevant □When engine starts □During idling □During driving □During acceleration □At constant speed driving □During deceleration □During cornering (right curve or left curve) |
||||
| Other conditions | |||||
|
Memo |
|||||
Other materials
Noise, Vibration and Harshness (nvh) Troubleshooting
NVH Troubleshooting Chart
Use the chart below to find the cause of the symptom. If necessary, repair or replace these parts. Possible cause and SUSPECTED PARTS Symptom Reference
Noise
Gear tooth rough
×
—
Gear contact improper
×
—
Tooth surfaces worn
×
—
Backlash ...
Seat Sliding
Diagnosis Procedure
CHECK SLIDING MECHANISM
Check for the following.
Mechanism deformation or pinched foreign materials.
Interference with other parts because of poor installation.
Is the inspection result normal?
YES>>
GO TO 2.
NO>>
Repair or replace the malfunctioning parts.
CH ...
Engine Oil
Draining
WARNING:
Jacking up or lift up the vehicle may the vehicle height to go down which cause a personal injury and/or damage to the air suspension component parts. Refer to Precaution for when Jacking and Lifting Up the vehicle with Electronic Air Suspension System.
WARNING:
Never get b ...